How to Construct a Custom Kitchen Range Hood

Give your stock kitchen the high-finish treatment with a customized, built-in vary hood. Fitted with an exhaust fan that vents exterior, your kitchen is not going to solely look better – it will scent better, too.

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Materials Wanted:

– exhaust fan insert and liner (Notice: A liner is necessary if vary hood is less than 30 inches from cooktop.)
– one 4′ x 8′ sheet of cabinet grade plywood
– one 1″ x 8″ x 6′ piece of poplar (for arch and bottom items of sides)
– one 1″ x 6″ x 6′ piece of poplar (for sides of entrance panel)
– three 1″ x 4″ x 6′ piece of poplar (for shelf and braces)
– one 4″ x 6′ piece of trim with a flat again, like chair rail (for shelf)
– one 6′ piece of crown molding (for high)
– desk noticed or circular noticed (non-obligatory)
– tape measure
– pencil
– combo sq.
– miter noticed
– clamps (at the least 2 bar clamps, 2 spring clamps)
– small pieces of scrap wood for clamping
– router (non-obligatory)
– flush-trim router bit, shank-aspect bearing (optionally available)
– pocket-gap jig (elective)
– 1-1/4″ pocket-hole screws

– drill bit for pocket-hole screws
– drill
– 3/4″ drill bit
– jigsaw
– 1/4″ MDF of luan approximately 1′ x 3′ (for template)
– end nailer (hammer and traditional nails may be used)
– stud finder (non-compulsory)
– 1-1/4″ nails for nailer (optionally available)
– wooden filler
– caulk gun and vibrant white paintable trim caulk
– sandpaper (150, 180 and 220 grits)
– primer
– paint in desired finish
– 2″ sash brush
– 6″ foam roller cover and roller
– paint tray
– protecting eyewear

Measure and Lower Wood

Use a tape measure to find out range hood’s desired top, width and depth – be sure you take into account the scale of exhaust fan, placement of vent to roof or exterior wall, and size of liner if one is getting used. To keep away from displaying a plywood edge, the arch piece, backside of facet panels and facet of entrance panel will be made out of poplar, since those edges will likely be seen; the remaining items are plywood. Following vary hood plan (Image 1), make a wooden minimize listing for plywood and poplar items. Take a look at-match exhaust fan in cutout earlier than assembling the vary hood in the next step. Tip: Instead of using plywood, 3/4″ MDF can be utilized. Since MDF is smooth, it won’t be vital to make use of poplar for edges.
Minimize wood to size utilizing a desk noticed or circular saw and miter noticed. If these instruments aren’t obtainable, pieces can usually be minimize to measurement without spending a dime at hardware stores. Bottom piece will hold exhaust fan, so a hole must be reduce to dimension. Measure exhaust fan and switch measurements to piece reduce for bottom, marking those with a pencil (Image 2). Drill inside space marked to be lower out with a 1/4″ drill bit (Image 3). Insert jigsaw in gap and cut alongside marked line (Image 4). Calmly sand edges to easy.

Customized Kitchen Vary Hood Diagram

Measure the area you might have to find out the height, width and depth of the range hood. Follow the range hood plan and make a wood reduce checklist to start your project.

Marking Measurements for Custom Range Hood Construction

Use a tape measure to find out range hood’s desired height, width and depth – make sure to take into account the dimensions of exhaust fan, placement of vent to roof or exterior wall, and measurement of liner if one is getting used. Measure exhaust fan and switch measurements to piece lower for bottom, marking those with a pencil

Pre-Drilling Holes in Measured and Marked Board

When measuring and reducing wood for the development of your customized vary hood, drill inside the realm marked to be minimize out with a 1/4″ drill bit.

Reducing Marked Wood With Jigsaw

Making accurate cuts is an important step in a customized vary hood job. Frivolously sand edges to easy. Take a look at-fit the exhaust fan in the cutout earlier than assembling the range hood. Drill inside the world marked to be cut out with a drill bit. Insert jigsaw in hole and minimize along pencil marked line.

Assemble Vary Hood

Utilizing a pocket-gap jig and drill equipped with a pocket-hole drill bit, drill holes into poplar items that hook up with entrance and side panels (Picture 1). Assemble entrance panel and facet panels in response to plan (Photos 2 and 3). Arrows point out approximate placement of pocket-gap screws; holes needs to be drilled into facet that will be not be visible when vary hood is completed. Subsequent, drill pocket holes into backside piece and attach to side panels with screws in keeping with plan (Image 4). Make sure that placement height is correct for correct exhaust fan set up. Tip: Use a scrap piece of wooden as a spacer to maintain braces square when assembling. Apply a small amount of wooden filler with finger if there are any seen gaps. Add two entrance braces and two again braces with pocket gap screws as nicely, following plan (Image 5). Placement of braces doesn’t should be precise, since they will not be seen, however ensure again braces don’t interfere with exhaust fan vent or duct work. Sand panels at seams till smooth. Use bar clamps when assembling to hold items in place.

Drilling Holes in Poplar Items for Connecting Panels of Customized Vary Hood

When assembling your custom range hood, use a pocket-hole jig and drill equipped with a pocket-hole drill bit to drill holes into poplar pieces that hook up with front and aspect panels.

Custom Kitchen Vent Fan Panel Diagram

Clean drawn plans assist create a clear imaginative and prescient of where to drill and methods to assemble your customized initiatives. Arrows point out approximate placement of pocket-hole screws; holes should be drilled into side that shall be not be seen when vary hood is completed.

Customized Kitchen Vary-Hood Panel Diagram

When putting together a custom vary hood, assemble entrance panel and side panels according to plan. Arrows indicate approximate placement of pocket-hole screws; holes needs to be drilled into side that shall be not be visible when range hood is completed. Make a clear diagram so that you method your project with a plan.

Drilling Pocket Holes in Facet of Wood Panel

In the course of the technique of assembling a customized vary hood, drill pocket holes into the underside piece and attach it to the aspect panels with screws in response to plan. Make certain the wooden is well sanded for assembly.

Assembling Customized Vary Hood

While making your custom range hood, be sure that placement top is correct for correct exhaust fan set up. Add two entrance braces and two back braces with pocket gap screws as nicely, following plan. Placement of braces does not should be precise, since they will not be seen, however be certain that again braces do not interfere with exhaust fan vent or duct work. Use bar clamps when assembling to hold pieces in place.

Dry-Fit Front Panel and Range Hood

Place vary hood on again side and set entrance panel in place on top to make sure sides line up. Panel ought to match perfectly if measurements and cuts were executed accurately. Be aware: Don’t attach front panel on this step. Hold vary hood into place to “dry fit” (Picture 1). Make any necessary changes. Trim front panel to suit, if vital. Remember that caulk can cover small seams and gaps. Tip: Measure each piece a number of times earlier than slicing to scale back danger of mistakes.

Hold Entrance Panel for Dry-Match of Customized Range Hood

Place your custom range hood on the again side and set the entrance panel in place on top to verify the sides line up. Make any mandatory adjustments. Hold the range hood into place to “dry match” as seen here. Remember that caulk can cowl small seams and gaps. Don’t attach the entrance panel on this step. Measure each piece several instances earlier than cutting to cut back threat of errors. Trim the front panel to fit, if mandatory. The panel should fit perfectly if the measurements and cuts had been executed appropriately.

Make Template and Reduce Arch

Using a combo sq., mark off prime and sides of arch on 1/4″ MDF or luan to make a template. Depart approximately 2 inches on each side of arch and 2 inches from prime of poplar board to allow for pocket holes. Use an oval tray or platter as a template for the curve (Image 1). Clamp MDF to work floor or board with spring clamps to stabilize and minimize along arch line with a jigsaw (Picture 2). Sand edges smooth. Position template over backside of front panel and clamp into place with bar clamps. Use router outfitted with a shank-aspect bearing flush-trim bit and let it journey along template to cut arch (Image 3). Tip: If a router isn’t obtainable, a jigsaw can be used, but the minimize is not going to be as clean.

Tracing Round Tray For Customized Range Hood Curve Template

Using a combo sq., mark off high and sides of arch on 1/4″ MDF or luan to make a template. Go away roughly 2 inches on every side of arch and a pair of inches from top of poplar board to allow for pocket holes. Use an oval tray or platter as a template for the curve.

Cutting Customized Arch Line With Jigsaw

After marking the define for the arch of your custom range hood, clamp the wooden to your work surface to stabilize and cut along the arch line with a jigsaw.

Routering Edges For Customized Challenge Meeting

When engaged on a custom challenge it’s important to sand reduce edges smooth. Place template over bottom of entrance panel and clamp into place with bar clamps. Use router geared up with a shank-aspect bearing flush-trim bit and let it experience alongside template to cut arch

Install Exhaust Fan and Range Hood

Place range hood on its top and slide exhaust fan into place. Insert screws by means of each again braces in any respect stud areas to secure to wall (Image 2). If putting in in a kitchen the place cabinets flank vary hood, insert a few wooden screws into adjoining cabinet frames by means of aspect panels. If using a liner, also set up liner at this level (Image 1). Safe with 1-1/4″ wooden screws or hardware provided by manufacturer. Locate position of studs in kitchen’s rear wall with a stud finder or hammer and small nail. You can too “hear” studs by knocking on drywall and listening for a strong-sounding thud. Mark studs with a pencil simply above the place braces will likely be attached. Raise vary hood into place and insert 1-1/4″ wooden screws by means of back braces into studs. Lastly, join exhaust fan to ductwork in response to manufacturer’s instructions.

Screwing Vent Fan Into Custom Frame

When it is time to install your range hood and fan, place vary hood on its top and slide exhaust fan into place. If utilizing a liner, additionally set up liner at this level. Safe with 1-1/4″ wooden screws or hardware offered by manufacturer. Find position of studs in kitchen’s rear wall with a stud finder or hammer and small nail.

Putting in Custom Kitchen Exhaust Fan and Range Hood

Locate the wall studs earlier than installing a custom exhaust fan and range hood. Mark studs with a pencil just above the place the braces might be connected. Carry the range hood into place and insert 1-1/4″ wooden screws by way of the back braces into the studs. Insert screws by way of each again braces at all stud locations to secure your fan and hood to the wall.

Make Front Shelf

Minimize two 1″ x 4″ poplar items to shelf’s desired width with miter saw. Measure height of molding chosen to trim out shelf (4″ to 6″ molding is best). Subtract that number from trim top. Stack poplar items reduce for shelf and measure total thickness of both boards. For example, if trim is 4″ high and thickness of two poplar boards is 1 1/2″, board ought to be ripped to 2 1/2″. Reduce ripped board to shelf length. Lower two small items out of waste to fit into sides. Clamp items and nail together to assemble a field with front side open (Image 1). Use combo square to find out proper placement on entrance panel (Picture 2). Tack into place with finishing nailer. Secure again of box to vary hood’s entrance panel with 1-1/4″ wooden screws (Picture 3). Tip: Rip cuts are made with a desk or circular saw. Rip down (minimize length-wise) a board to the decided measurement to act as spacers and as an anchor for shelf. If these tools aren’t out there, have items reduce to measurement at a hardware retailer.

Clamping Minimize Wooden to Nail Collectively and Create Shelf

To make the entrance shelf in your customized vary hood, reduce ripped board to shelf size. Clamping the wooden will be certain that the pieces keep in the proper position when you secure them. Clamp the items and nail collectively to assemble a box with front facet open. Lower two small pieces out of waste to suit into the sides.

Using Combo Sq. to position Shelf on Panel

When making the front shelf to your custom vary hood, use combo sq. to determine proper placement of the shelf on the entrance panel.

Building Front Shelf of Custom Range Hood

When making the front shelf to your custom range hood, tack into place with finishing nailer. Safe again of field to range hood’s front panel with 1-1/4″ wooden screws.

Trim Out Shelf

Cut trim ends at a 45-degree bevel to same width as shelf (Image 1). Measurement should be taken from shortest point on trim to fit correctly. Cut facet shelf aspect items with one 45-diploma beveled angle and one straight reduce. Dry-fit entrance and sides to shelf (Image 2) before nailing into place with ending nailer when lined up (Image 3).

Wood Trimmed Shelf for Customized Vary Hood

When creating the shelf for your custom vary hood, reduce trim ends at a 45-degree bevel to the same width because the shelf. Minimize side shelf facet items with one 45-diploma beveled angle and one straight minimize. Measurement ought to be taken from the shortest point on trim to suit properly.

Dry-Match Vary Hood Shelf Pieces to test Fit

To make sure proper development when putting collectively a the shelf for a custom range hood, dry-fit the entrance and sides to the shelf before nailing the pieces into place.

Nailing Shelf to Front of Customized Vary Hood

After dry-fitting the pieces collectively for a customized range hood venture, the entrance and sides of the shelf could be nailed into place utilizing a finishing nailer. Line the pieces up and hold them tightly in the course of the attaching course of.

Attach Entrance Panel and Molding

Fit entrance panel onto range hood and nail in place with ending nailer (Image 1). Measure width and depth of vary hood and minimize crown molding to suit. (See Miter Noticed Crown Molding Minimize Information for particulars). Nail crown molding into place with finishing nailer (Picture 2). Tip: Match two items together at an angle earlier than nailing into place to ensure angle is consistent.

Miter Noticed Crown Molding Minimize Information:
*Miter saw bevel needs to be angled left at 33.9 degrees for all cuts
INSIDE nook, LEFT side – Place prime of molding towards miter noticed fence, angle set right at 31.6 degrees, left facet is completed piece. Outside nook, Right facet – Place top of molding in opposition to miter noticed fence, angle set right at 31.6 levels, right aspect is completed piece. Exterior nook, LEFT side – Position bottom of molding in opposition to miter noticed fence, angle set left at 31.6 levels, right aspect is completed piece. INSIDE nook, Proper facet – Place bottom of molding in opposition to miter saw fence, angle set left at 31.6 degrees, left side is finished piece.

(Notice: The left and right sides talked about above consult with left or right side of the nook, not left or proper facet of vary hood.)

Nailing Entrance Panel and Shelf to Vary Hood

To attach a entrance panel for a custom range hood undertaking, fit the front panel onto range hood and nail in place with finishing nailer.

Using a Nail Gun to Attach Crown Molding

When creating a customized range hood, measure width and depth of range hood and lower crown molding to suit. Fit two pieces together at an angle earlier than nailing into place to ensure angle is constant. Nail crown molding into place with ending nailer.

Caulk, Prime and Paint

Fill nail holes and small seams with wood filler. Wipe away dust with barely dampened cloth. Place a small quantity on fingertip and rub over hole or seam. Using a caulk gun, apply paintable trim caulk to seams round shelf, crown and trim (Picture 1). Run a small bead alongside seam and clean with a wet finger or cotton cloth. Sand any rough areas with heavier grit (decrease-numbered) sandpaper, working to high quality grit. Prime complete range hood by making use of a top quality primer with 2″ sash brush and 6″ foam roller. Permit primer to dry and comply with with one to 2 coats of paint applied in identical manner as primer (Picture 2). Allow caulk and wood filler to dry.

Marian Parsons

Caulking Along Crown Molding Seam

Caulking is likely one of the finishing touches to putting in custom jobs. Place a small quantity in your fingertip and rub over a hole or seam. Allow caulk and wooden filler to dry. Run a small bead along the seam and smooth with a wet finger or cotton cloth. Sand any rough areas with heavier grit (decrease-numbered) sandpaper, working to fine grit. Utilizing a caulk gun, apply paintable trim caulk to seams, crown and trim. Fill nail holes and small seams with wood filler.

Photo By: Marian Parsons

White Country Kitchen With Custom Vary Hood

A custom vary hood provides this country kitchen a excessive-end therapy. An iron cow bust plays into the theme while a wreath round it’s neck adds a splash of playful shade. The marble herringbone backsplash and butcher block countertops add easy country model towards the white cabinetry.